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2.5mm Pitch Connector for Discrete Wire Connection
DF1 Series
sFeatures
1. Board Mounting Height (Crimping Type)
10mm 2.5mm pitch connector achieves the low profile.
2. Insulation Displacement Area Protected by Protector (ID Type)
The connector is structured to protect the insulation displacement connection area by the protector. Therefore, the connector has a strong tensile strength against the cable and prevents dusts.
3. Easy Connection by Easy Tool (ID Type)
No expensive insulation displacement machine is needed. The connection can be established only by mating the cable into the protector and fastening it with the ID tool.
4. Intermediate Connection Possible (ID Type)
For intermediate connection, the connector allows signal extraction during cabling.
[Intermediate Connection]
sApplications
FA equipment, measurement equipment
B146
sProduct Specifications
Current rating Rating (Note1) Voltage rating Item 1. Insulation Resistance 2. Withstanding voltage 3. Contact Resistance 4. Insertor/Extraction Force 5. Vibration 6. Moisture Resistance 7. Temperature Cycle 1000M ohms Min No flashover or insulation breakdown. 30m ohms Max MIN0.56N (57gf), MAX4.4N(450gf) No electrical discontinuity of 1s or more AWG 24 : 3A Cable Size AWG 26 : 2A AWG 28 : 1A 250V AC Specification 500V DC 650V AC/1 minute 100mA Measure by the square steel pin with 0.6350.002mm Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. (-55c: 30 minutes 15~35c: 2 to 3 minutes (-85c: 30 minutes 15~35c: 2 to 3 minutes) 5 cycles Tin plating: 30 cycles Flow: 250c for 10 seconds Manual soldering: 300c for 3 seconds Operating Temperature Range Operating Moisture Range Storage Temperature Range Storage Moisture Range Condition -30 to +85c (Note2) -40 to 80% -10 to +60c (Note3) -40 to 70% (Note3)
Contact resistance: 30m ohms Max Insulation resistance: 1000M ohms Min 96 hours at temperature of 40c and humidity of 90% to 95% Contact resistance: 30m ohms max.Insulation resistance: 1000M ohms min.
8. Durability (Mating/un-mating) Contact resistance: 30m ohms max. 9. Resistance to Soldering heat No deformation of components affecting performance.
Note 1. The rated current will be changed according to cable sizes for use. For the header only, the rating is 3A. Note 2: Includes temperature rise caused by current flow. Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation.
sMaterial
Product Crimping Socket Crimping Contact ID Socket Pin Header Part Insulator Contact Insulator Contact Insulator Contact Material Polyamide Phosphor copper Polyamide Phosphor copper Polyamide Phosphor copper Finish Light Brown Tin plated Light Brown Tin plated Light Brown Tin plated Remarks UL94V-0 ----- UL94V-0 ----- UL94V-0 -----
Note:Hirose's tin-plated products takes measures against whisker.
sOrdering Information
qConnector
q Series Name e Connector Type S: Socket P: Pin Header r Contact Pitch : 2.5mm t Contact Type C R24 R26 R28 DSA DS : Crimping socket : AWG24 ID socket : AWG26 ID socket : AWG28 ID socket : Straight through hole : Right angle through hole
: DF1
DF1
q
- * S - 2.5 C
w e r t
w Number of Contact : 2 to 16, 20
qProtector
q Number of Contact : 2 to 16, 20 w Connector Type A: Discrete wire q Applicable Cable Size 2428 : AWG 24 to 28 q w e
e Cable Clamp Size 1.05: UL1007 AWG26, 28 1.33: UL1007 AWG24
DF1
- * A 1.05
qContact
w Packaging Type SCF SC : Socket contact, reel : Socket contact, bag
DF1
- 2428SCF
q w
B147
sID Socket (Open End Type)
qApplicable Cable
Part Number Applicable Cable Jacket Diameter
Note:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration).
DF1-*S-2.5R24 UL1007 AWG24(11 pieces/0.16mm) 1.35 to 1.45mm DF1-*S-2.5R26 UL1007 AWG26( 7 pieces/0.16mm) 1.25 to 1.35mm DF1-*S-2.5R28 UL1007 AWG28( 7 pieces/0.127mm) 1.15 to 1.25mm (Tin plated annealing copper wire)
qAWG24 Cable Socket Size (Triangle Mark: Green)
Part Number DF1-2S-2.5R24 DF1-3S-2.5R24 DF1-4S-2.5R24 DF1-5S-2.5R24 DF1-6S-2.5R24 DF1-7S-2.5R24 DF1-8S-2.5R24 DF1-9S-2.5R24 Number of Contacts CL No. 541-0039-2 2 541-0040-1 3 541-0041-4 4 541-0042-7 5 541-0043-0 6 541-0044-2 7 541-0045-5 8 541-0046-8 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 Part Number DF1-10S-2.5R24 DF1-11S-2.5R24 DF1-12S-2.5R24 DF1-13S-2.5R24 DF1-14S-2.5R24 DF1-15S-2.5R24 DF1-16S-2.5R24 DF1-20S-2.5R24 Number of Contacts CL No. 541-0047-0 10 541-0048-3 11 541-0049-6 12 541-0050-5 13 541-0051-8 14 541-0052-0 15 541-0053-3 16 541-0057-4 20 A 28 30.5 33 35.5 38 40.5 43 53
Unit: mm B 22.5 25 27.5 30 32.5 35 37.5 47.5
qAWG26 Cable Socket Size (Triangle Mark: Light Blue)
Part Number DF1-2S-2.5R26 DF1-3S-2.5R26 DF1-4S-2.5R26 DF1-5S-2.5R26 DF1-6S-2.5R26 DF1-7S-2.5R26 DF1-8S-2.5R26 DF1-9S-2.5R26 Number of Contacts CL No. 541-0058-7 2 541-0059-0 3 541-0060-9 4 541-0061-1 5 541-0062-4 6 541-0063-7 7 541-0064-0 8 541-0065-2 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 Part Number DF1-10S-2.5R26 DF1-11S-2.5R26 DF1-12S-2.5R26 DF1-13S-2.5R26 DF1-14S-2.5R26 DF1-15S-2.5R26 DF1-16S-2.5R26 DF1-20S-2.5R26 Number of Contacts CL No. 541-0066-5 10 541-0067-8 11 541-0068-0 12 541-0069-3 13 541-0070-2 14 541-0071-5 15 541-0072-8 16 541-0076-9 20 A 28 30.5 33 35.5 38 40.5 43 53
Unit: mm B 22.5 25 27.5 30 32.5 35 37.5 47.5
qAWG28 Cable Socket Size (Triangle Mark: Red)
Part Number DF1-2S-2.5R28 DF1-3S-2.5R28 DF1-4S-2.5R28 DF1-5S-2.5R28 DF1-6S-2.5R28 DF1-7S-2.5R28 DF1-8S-2.5R28 DF1-9S-2.5R28 Number of Contacts CL No. 541-0115-9 2 541-0116-1 3 541-0117-4 4 541-0118-7 5 541-0119-0 6 541-0120-9 7 541-0121-1 8 541-0122-4 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 Part Number DF1-10S-2.5R28 DF1-11S-2.5R28 DF1-12S-2.5R28 DF1-13S-2.5R28 DF1-14S-2.5R28 DF1-15S-2.5R28 DF1-16S-2.5R28 DF1-20S-2.5R28 Number of Contacts CL No. 541-0123-7 10 541-0124-0 11 541-0125-2 12 541-0126-5 13 541-0127-8 14 541-0128-0 15 541-0129-3 16 531-0133-0 20 A 28 30.5 33 35.5 38 40.5 43 53
Unit: mm B 22.5 25 27.5 30 32.5 35 37.5 47.5
Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag.
B148
sProtector
Note 1.Product contact No. mark, however 2 and 3 contacts are not indicated. Note 2.Round hole to distinguish the protector A1.05 and 1.33 (DF1-*A1.05 only)
Select the protector after inspecting the cable jacket diameter for use. Protector Type DF1-*A1.33 DF1-*A1.05 *indicates contact No. Applicable Jacket Diameter O1.35 to O1.45 O1.1 to O1.35 Recommended Cable UL1007 AWG24 UL1007 AWG26 28
Unit: mm qAWG26, 28 Cable Protector Size Number of Contacts A Number of Contacts Part Number CL No. B C Part Number CL No. 1.1 2.5 541-0077-1 10 541-0096-6 DF1- 2A1.33 2 DF1- 2A1.05 2 541-0078-4 541-0097-9 1.1 5 12.5 DF1- 3A1.33 3 DF1- 3A1.05 3 1.1 7.5 541-0079-7 15 541-0098-1 DF1- 4A1.33 4 DF1- 4A1.05 4 1.1 541-0080-6 17.5 10 541-0099-4 DF1- 5A1.33 5 DF1- 5A1.05 5 541-0081-9 20 12.5 1.1 541-0100-1 DF1- 6A1.33 6 DF1- 6A1.05 6 1.1 541-0082-1 22.5 15 541-0101-4 DF1- 7A1.33 7 DF1- 7A1.05 7 541-0083-4 25 17.5 1.1 541-0102-7 DF1- 8A1.33 8 DF1- 8A1.05 8 1.1 541-0084-7 27.5 20 541-0103-0 DF1- 9A1.33 9 DF1- 9A1.05 9 541-0085-0 541-0104-2 30 22.5 1.1 DF1-10A1.33 10 DF1-10A1.05 10 1.1 541-0086-2 32.5 25 541-0105-5 DF1-11A1.33 11 DF1-11A1.05 11 541-0087-5 35 27.5 1.1 541-0106-8 DF1-12A1.33 12 DF1-12A1.05 12 1.1 541-0088-8 37.5 30 541-0107-0 DF1-13A1.33 13 DF1-13A1.05 13 541-0089-0 40 32.5 1.1 541-0108-3 DF1-14A1.33 14 DF1-14A1.05 14 1.1 541-0090-0 42.5 35 541-0109-6 DF1-15A1.33 15 DF1-15A1.05 15 541-0091-2 45 37.5 1.1 541-0110-5 DF1-16A1.33 16 DF1-16A1.05 16 541-0095-3 541-0114-6 55 47.5 1.1 DF1-20A1.33 20 DF1-20A1.05 20 Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag.
qAWG24 Cable Protector Size
A 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 55
Unit: mm B C 0.7 2.5 0.7 5 0.7 7.5 0.7 10 12.5 0.7 0.7 15 17.5 0.7 0.7 20 22.5 0.7 0.7 25 27.5 0.7 0.7 30 32.5 0.7 0.7 35 37.5 0.7 47.5 0.7
B149
sCrimping Socket
Photo: Contact Inserted.
Note1:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration). Note 2.The terminal number indicates all contact numbers.
Part Number DF1- 2S-2.5C DF1- 3S-2.5C DF1- 4S-2.5C DF1- 5S-2.5C DF1- 6S-2.5C DF1- 7S-2.5C DF1- 8S-2.5C DF1- 9S-2.5C DF1-10S-2.5C Note:A packaging
Number of Contacts Number of Contacts CL No. A B Part Number CL No. 2.5 541-0136-9 8 541-0145-0 2 DF1-11S-2.5C 11 5 541-0137-1 10.5 541-0146-2 3 DF1-12S-2.5C 12 541-0138-4 541-0147-5 7.5 13 4 DF1-13S-2.5C 13 10 541-0139-7 15.5 541-0148-8 5 DF1-14S-2.5C 14 12.5 541-0140-6 18 541-0149-0 6 DF1-15S-2.5C 15 15 541-0141-9 20.5 541-0150-0 7 DF1-16S-2.5C 16 17.5 541-0142-1 23 541-0152-5 8 DF1-18S-2.5C 18 20 541-0143-4 25.5 541-0154-0 9 DF1-20S-2.5C 20 22.5 541-0144-7 28 10 quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag.
A 30.5 33 33.5 38 40.5 43 48 53
Unit: mm B 25 27.5 30 32.5 35 37.5 42.5 47.5
sCrimping Contact for Socket
Part Number DF1-2428SCF DF1-2428SC
1.85 2.5 1.9
CL No. 541-0134-3 541-0135-6
Packaging Type Reel Bag
Number of Contacts 10000 100
Finish Tin plating
qApplicable Cable (Tin Plated Annealing Copper Wire)
Conductor Size (wire construction) Jacket Diameter AWG24 (11 cores/0.16mm) AWG26 ( 7 cores/0.16mm) O0.9 to O1.5mm AWG28 (07 cores/1.24mm) Note:If other cables are used instead of the applicable cable, contact Hirose sales department.
2.2
0.9 0.6 1.5
;;; ;;; ;;;
1.5
5.9
2.2
qRecommended Cable
O 1.5
UL1061, UL1007
qStrip Length
1.6 to 2.1mm
6.5
1.5
3
BApplicable Crimping Tool
Type Part Number CL No. Applicable Contact Applicator AP105-DF1-2428S 901-4538-8 DF1-2428SCF Press Main Unit CM-105 901-0005-4 -------------Manual Crimping Tool DF1-T2428S 550-0102-8 DF1-2428SC Extraction Tool DF1-C-PO 550-0177-7 DF1-2428SCF Note:If a trouble has occurred due to tools which are not designated by Hirose, Hirose won't guarantee any product.
B150
sPin Header Right Angle Type
+0.1 qBoard Through-hole Diameter : o1.1+0
Number of Contacts Number of Contacts Part Number CL No. A B C Part Number CL No. 2.5 3.8 541-0020-4 7.5 DF1- 2P-2.5DS 2 DF1-11P-2.5DS 541-0029-9 11 541-0021-7 541-0030-8 5 6.3 10 DF1- 3P-2.5DS 3 DF1-12P-2.5DS 12 7.5 8.8 541-0022-0 12.5 DF1- 4P-2.5DS 4 DF1-13P-2.5DS 541-0031-0 13 10 11.3 541-0023-2 15 DF1- 5P-2.5DS 5 DF1-14P-2.5DS 541-0032-3 14 541-0024-5 17.5 13.8 12.5 DF1- 6P-2.5DS 6 DF1-15P-2.5DS 541-0033-6 15 15 16.3 541-0025-8 20 DF1- 7P-2.5DS 7 DF1-16P-2.5DS 541-0034-9 16 541-0026-0 22.5 18.8 17.5 DF1- 8P-2.5DS 8 DF1-18P-2.5DS 541-0036-4 18 20 21.3 541-0027-3 25 DF1- 9P-2.5DS 9 DF1-20P-2.5DS 541-0038-0 20 541-0028-6 27.5 23.8 22.5 DF1-10P-2.5DS 10 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contact connector is only crimping type.
A 30 32.5 35 37.5 40 42.5 47.5 52.5
B 26.3 28.8 31.3 33.8 36.3 38.8 43.8 48.8
Unit: mm C 25 27.5 30 32.5 35 37.5 42.5 47.5
sPin Header Straight Type
+0.1 qBoard Through-hole Diameter : o1.1+0
Number of Contacts Number of Contacts Part Number CL No. A B C Part Number CL No. 2.5 3.8 7.5 DF1- 2P-2.5DSA 541-0001-0 2 DF1-11P-2.5DSA 541-0010-0 11 5 6.3 10 DF1- 3P-2.5DSA 541-0002-2 3 DF1-12P-2.5DSA 541-0011-3 12 7.5 8.8 12.5 DF1- 4P-2.5DSA 541-0003-5 4 DF1-13P-2.5DSA 541-0012-6 13 10 11.3 15 DF1- 5P-2.5DSA 541-0004-8 5 DF1-14P-2.5DSA 541-0013-9 14 17.5 13.8 12.5 DF1- 6P-2.5DSA 541-0005-0 6 DF1-15P-2.5DSA 541-0014-1 15 15 16.3 20 DF1- 7P-2.5DSA 541-0006-3 7 DF1-16P-2.5DSA 541-0015-4 16 22.5 18.8 17.5 DF1- 8P-2.5DSA 541-0007-6 8 DF1-18P-2.5DSA 541-0017-0 18 20 21.3 25 DF1- 9P-2.5DSA 541-0008-9 9 DF1-20P-2.5DSA 541-0019-5 20 27.5 23.8 22.5 DF1-10P-2.5DSA 541-0009-1 10 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contacts connector is only crimping type.
A 30 32.5 35 37.5 40 42.5 47.5 52.5
B 26.3 28.8 31.3 33.8 36.3 38.8 43.8 48.8
Unit: mm C 25 27.5 30 32.5 35 37.5 42.5 47.5
B151
BDF1 Connection Press
Part Number DF1 Connection Press HP513 CL No. 550-0134-4 Height Width Depth Weight 3.7kg
200mm 260mm 250mm
Note:The intermediate connection can be established by removing the cable cuttingblade of this press machine. Note:Select a protector after inspecting a cable Jacket diameter for use.
Protector Type DF1-*A1.33 DF1-*A1.05 * indicates contact No. Applicable Jacket Diameter Recommended Cable
DF1 Connection Press HP513
O1.35 to O1.45 O1.1 to O1.35
UL1007 AWG24 UL1007 AWG26, 28
BDF1 Cable Crimper
Part Number DF1 Cable Crimper CL No. 550-0130-3
Used to install the cable in the protector.
DF1 Cable Crimper
BPrecautions
1. Recommended Soldering Condition 2. Cleaning Condition 3. Connection Condition Flow: 250c for 3 seconds Manual soldering: 290c for 2 seconds Refer to Nylon Connector Use Hand book. [Crimping] Refer to Nylon Connector Use Hand book. [ID] qFor the insulation displacement tool, set a set of connector per insulation displacement. If more than 2 connectors have been set, they interrupt each other, which will cause an insulation displacement failure. qAfter the insulation displacement, make sure that the locks on both protector sides are completely activated.
B152

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